Comparison of Hydraulic Injection Molding Machines Vs. Electric Injection Machine

Comparison of Hydraulic Injection Molding Machines Vs. Electric Injection Machine

Hydraulic injection molding machines offer higher clamping force, while electric machines are more energy-efficient and provide greater precision. Both options have distinct advantages, and their choice depends on specific production needs, material selection, and budget.

Introduction

Understanding the differences in performance, energy consumption, and cost can help manufacturers make an informed decision when selecting a suitable injection molding machine. Hydraulic and electric injection machines are two popular options in the manufacturing industry. Hydraulic machines are known for their high clamping force, making them suitable for producing large and complex parts.

On the other hand, electric machines are renowned for their energy efficiency and precise control, making them ideal for high-precision molding. We will compare the benefits and drawbacks of hydraulic versus electric injection molding machines to help you make an informed decision for your production needs.

Comparison of Hydraulic Vs. Electric Injection Molding Machines

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Working Principle

The working principle is a crucial aspect to consider when comparing hydraulic and electric injection machine. Understanding how each type functions can help you make an informed decision about which machine suits your specific needs.

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Hydraulic Injection Molding Machines

Hydraulic injection molding machines work based on the principle of hydraulic power transmission. These machines utilize hydraulic oil to generate force and power necessary for the injection process. Here is how they work:

  • The hydraulic pump draws oil from a reservoir and channels it into the hydraulic system.
  • The high-pressure oil drives the hydraulic motor, which powers the machine’s various components.
  • When the machine is ready for injection, the hydraulic system activates the hydraulic cylinder.
  • The hydraulic cylinder moves the injection unit forward, pushing the molten plastic material into the mold cavity.
  • After the mold is filled, the hydraulic cylinder retracts, allowing the plastic to cool and solidify inside the mold.
  • Finally, the mold opens, and the hydraulic system releases the finished product.

Electric Molding Machines

On the other hand, electric injection machines rely on electrical energy to carry out the injection process. They operate using the following principles:

  • An electric motor powers the injection unit, which feeds the molten plastic material into the mold.
  • The screw turns within the barrel and moves forward, melting and mixing the plastic resin.
  • Once the molten plastic is ready, the electric motor retracts the screw and moves the injection unit forward to inject the material into the mold cavity.
  • After the injection, the mold cools and solidifies the plastic.
  • Upon completion, the electric motor retracts the injection unit, and the mold opens to release the finished product.

In comparison to hydraulic machines, electric molding machines offer higher precision and accuracy due to their precise control systems. They also offer improved energy efficiency, reduced cycle times, and lower maintenance requirements. However, hydraulic machines are generally more cost-effective for larger-scale production runs.

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Disadvantages And Limitations

Hydraulic injection molding machines are known for their high maintenance costs and potential leakage issues. They also require a large amount of electricity and produce more noise compared to electric injection machines. Electric injection machines, while offering energy efficiency and lower operating costs, are not as suitable for high-pressure applications and may have limitations in terms of mold size and clamping force.

Hydraulic Injection Molding Machines

Hydraulic injection molding machines, although widely used, come with several disadvantages and limitations. These machines are known for their high energy consumption, leading to increased operational costs. Additionally, hydraulic machines have a slower cycle time compared to electric machines, impacting overall production efficiency.

Electric Molding Machines

On the other hand, electric injection machines have their own set of limitations. One of the primary drawbacks is their higher upfront costs. The initial investment required for an electric machine is often greater than that of a hydraulic one, making it a less attractive option for some manufacturers. Additionally, electric machines may not be suitable for high-force applications, limiting their versatility in certain manufacturing processes.

Despite their advantages, it’s essential to consider these limitations when choosing between hydraulic and electric molding machines. Understanding the drawbacks of each type can help manufacturers make informed decisions regarding their production processes.

Comparison of Hydraulic Vs. Electric Injection Molding Machines

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Frequently Asked Questions For Comparison Of Hydraulic Vs. Electric Injection Molding Machines

What Are The Advantages Of Hydraulic Injection Molding Machines?

Hydraulic injection molding machines offer high pressure, excellent precision, and are ideal for large-scale production. They are known for their durability, flexibility, and ability to handle a wide range of materials. Additionally, hydraulic machines have lower initial costs compared to electric models.

Why Are Electric Molding Machines Gaining Popularity?

Electric injection machines are becoming increasingly popular due to their energy efficiency, reduced noise levels, and environmental friendliness. They offer precise control, higher speed, and improved accuracy, making them suitable for intricate and small-scale production. Moreover, they have low maintenance costs and produce less waste.

What Factors Should Be Considered When Choosing Between Hydraulic And Electric Machines?

When choosing between hydraulic and electric injection molding machines, factors such as production volume, material type, level of precision required, energy efficiency, running costs, and maintenance expenses should be considered. It’s important to select the machine that best suits your specific production needs and long-term goals.

How Does The Energy Consumption Compare Between Hydraulic And Electric Machines?

Electric injection molding machines are known for their energy efficiency, with energy consumption typically much lower compared to hydraulic machines. While hydraulic machines may require more energy to operate, they can still be cost-effective when used for high-volume production or when handling certain materials that require higher pressure.

To sum it up, both hydraulic injection molding machine and electric molding machines have their own set of advantages and disadvantages. While hydraulic machines are known for their high power and cost-effectiveness, electric 100 ton injection molding machines offer better precision and energy efficiency. Ultimately, the choice between the two depends on production requirements, budget, and environmental considerations.

It’s crucial to carefully evaluate your needs and consult with experts before deciding. This comparison has equipped you with the information to make an informed choice for your injection molding needs.

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Frequently Asked Questions

Daoben has the SOP (Standard Operation Procedure) and all the production steps must follow up this SOP. Every machine needs at least automatic running over 72 hours and must be inspected carefully before shipment.

Actually, the delivery time of the machines is depended on the machine options. Normally, the delivery time of a standard machine could be within 1-2 months.

12 months warranty after shipment for mechanical parts, hydraulic parts, and electric components excluding the screw and barrel 6 months (not including use for recycled material or reclaimed material).

Yes, Daoben will provide one set of standard spare parts to the customer including a heater, filter, screw head, screw washer, checking ring, sealings, etc.

Surely, we have experienced technical engineers for oversea service, they would help you install machines and support training to workers also. Currently, we provide visits online by video call for COVID-19.

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